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Hollislargo

16 Nov 2024 - 07:52 am

Watch YouTube Short
How to Balance a Blower Impeller with the Balanset-1A Device

Balancing a blower impeller is crucial for ensuring optimal performance and longevity of your machinery. The Balanset-1A device by Vibromera offers a precise and efficient method for achieving balance in both single and dual-plane configurations. This article provides a step-by-step guide to using the Balanset-1A for your balancing needs.

Understanding Balancing Planes

Balancing rotors can be performed in either one or two planes, depending on the construction of the rotor. Single-plane or "static" balancing is typically suitable for narrow, disk-shaped rotors that do not exhibit significant axial runout. Examples include grinding wheels, pulleys, and narrow fans.

On the other hand, dual-plane or "dynamic" balancing is necessary for long, shaft-like rotors supported at two points. These include motor rotors, compressor rotors, turbine impellers, and wide grinding wheels.

Equipment Required for Balanset-1A


Two vibration sensors
Phase angle sensor (laser tachometer)
Balanset measuring device
Magnetic stand
Electronic scales
Transport case
Software on a USB flash drive


Price

The complete Balanset-1A kit is priced at €1751, offering a comprehensive solution for rotor balancing.

Step-by-Step Balancing Process

1. Equipment Setup

Begin by positioning the vibration sensors perpendicular to the rotor's axis. Secure the laser tachometer on the magnetic stand, aiming it at the reflective tape on the pulley. Connect the sensors to the Balanset device and link the device to your laptop via USB. Launch the Balanset software and select the dual-plane balancing mode.

2. Initial Vibration Measurement

Before starting the balancing process, weigh the test mass and record its weight and installation radius. Run the rotor to measure the initial vibration levels, capturing both amplitude and phase of the imbalance.

3. Balancing in the First Plane

Attach the test mass to the first balancing plane, corresponding to the location of the first sensor. Run the rotor and measure the vibration level. Aim for a change in amplitude or phase of at least 20%, indicating partial correction of the imbalance.

4. Balancing in the Second Plane

Move the test mass to the second plane (where the second sensor is placed), run the rotor again, and take measurements. This data helps the software calculate the exact position and weight of the correction masses.

5. Imbalance Correction

Based on the gathered data, the Balanset software will recommend corrective weights and their installation angles for both planes. Remove the test mass and prepare the corrective masses as advised. Install them at the specified angle in the direction of rotor rotation from the initial test mass position.

6. Verification and Completion

Perform a final rotor run to verify the balance. If the vibration has decreased to an acceptable level, the process is complete. Should further adjustments be necessary, the software will indicate where and how much additional mass to add.

By following these steps with the Balanset-1A device, you can effectively balance blower impellers and other rotors, ensuring your machinery operates smoothly and efficiently.


[b]Contact Information:[/b]

For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.

Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.

Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.

Buy Balanset-1A on Facebook Marketplace

Balanset-1A OEM on eBay

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